Fast and Reliable Packaging with Premade Pouch Technology
VERA R-DH 18 Premade Doypack Packaging Machine is a modern premade pouch filling machine solution developed for the high-precision filling and sealing of pre-manufactured Doypack, zipper, and side-gusseted pouches. By eliminating the package-forming process from film, this technology offers a fast, stable, and efficient packaging process for manufacturers using premade packaging.
The machine’s advanced mechanical structure and servo-controlled motion system ensure that the premade pouches are picked from the magazine unit, opened, filled, and sealed with millisecond-level precision. This synchronized operating principle is especially beneficial for achieving high package quality and visual integrity in products using premium printed packaging.
Thanks to its modular filling integration, VERA R-DH 18 can easily adapt to different product types. It offers reliable packaging performance across a wide product range, from nuts to coffee, from spices to granular products. With its compact and ergonomic design, it enables efficient use of production space while contributing to high production efficiency and sustainable operational performance in modern packaging lines.
Packable Products
Legumes, nuts, dried fruit, coffee, confectionery, spices, frozen food products, pet food, pet food products, and similar granular, piece-form, or powder products.
Key Advantages
Premade Pouch Compatibility
Thanks to its operating principle compatible with pre-manufactured Doypack, zipper, and side-gusseted pouches, it ensures fast and stable packaging of high-quality printed packaging.
Flexible Package Format
Premade pouches of different widths and formats can be processed easily on a single machine. This structure provides high flexibility on production lines for different product groups.
Modular Filling Integration
The machine is designed to operate in full synchronization with Multihead Weighers, Linear Weighers, auger dosing, volumetric filling, or liquid filling systems.
Premium Packaging Quality
Thanks to its mechanical structure suitable for the use of premade packaging, no deformation occurs on the package surface and shelf appearance is maintained at high quality standards.
High-Strength Body
The main body is manufactured from steel suitable for heavy-duty operating conditions and is protected with electrostatic powder coating against corrosion. Full compliance with food standards and long service life are ensured through AISI 304 Cr-Ni stainless steel cladding over the epoxy-coated steel body.
Food-Safe Components
All surfaces, hoppers, and discharge bucket assemblies that come into contact with the product are made of AISI 304 quality stainless steel. This hygienic structure ensures full compliance with food safety standards and creates a safe and clean working environment in production processes.
Maximum Stability and Precision
The rigid machine chassis and solid mechanical structure minimize vibrations that may occur during operation. As a result, long-term stable performance is achieved in both filling and packaging operations.
Ergonomic and Open Design
The machine’s open and accessible design allows operators to easily reach internal mechanisms. This enables cleaning, maintenance, and service operations to be carried out quickly.
Smart Protection and Easy Cleaning
Critical areas of the machine chassis are designed in accordance with food safety standards, and its smooth surface structure prevents dust and bacterial accumulation. This design facilitates cleaning and improves hygiene levels.
Practical Package Changeover
Thanks to the machine’s adjustable mechanical structure, changeovers to different package sizes can be carried out quickly. This structure reduces downtime on production lines.
CE Compliance
The machine is equipped with safety systems and sensor-based protection mechanisms in compliance with European Union CE directives. This structure enhances operator safety while ensuring the production process continues safely.
Independent Servo Drive Technology
All main movements of the machine are controlled by independent servo motors and synchronized through the Motion Controller infrastructure. This architecture provides millisecond-level precision in the packaging cycle, ensuring stable package form and accurate timing even at high speeds.
PID Temperature Stability
The independent PID-controlled temperature management system used in the machine keeps temperature fluctuations to a minimum. As a result, homogeneous and reliable sealing is achieved across different packaging materials.
Smart Pouch Detection System
Sensors on the machine detect unopened pouches and deactivate the filling and sealing operations. This prevents product and packaging loss.
Vacuum-Assisted Pouch Feeding
The premade pouches are picked from the magazine by a vacuum-controlled system. This technology ensures that the pouches are transferred to the packaging line in a stable and uninterrupted manner.
Quick-Access Emergency Stop
Emergency stop buttons positioned at critical points of the machine immediately switch the system to safe mode in the event of any operational problem. This system ensures both operator safety and machine protection.
Smart Safety Protocol
Safety door sensors and fault detection mechanisms stop the machine immediately and provide visual alerts to the operator. This safety architecture creates a secure working environment on the production line
Touchscreen Operator Panel
All machine functions, speed settings, and filling recipes are controlled through a user-friendly touchscreen operator panel. This simplifies operator intervention and increases operational control on the production line.
Synchronized Operating Discipline
The picking of premade pouches from the magazine, opening of the pouch mouth, filling process, and top sealing stages are synchronized by the machine software with millisecond-level precision. This coordination ensures preservation of package form and reliable sealing quality even at high production speeds.
MAP (Modified Atmosphere Packaging)
The MAP system extends product shelf life by removing oxygen from inside the package and injecting protective gas in its place.
Rotary Collection Table
The rotary table unit ensures that products exiting the packaging line are collected in an orderly manner and speeds up the case-packing process.
Dust Extraction System
The system vacuums product particles generated during filling, keeping the sealing jaws clean and improving hygiene levels.
Smart Coding and Traceability
Thermal Transfer Printer (TTO) integration enables high-resolution printing of production dates, batch numbers, and barcode information on the packaging.
VERA R-DH 18 is designed to operate in integration with various filling systems in order to ensure precise weight control across different product types.
Wide Range of Filling Solutions
The machine is designed to operate in synchronization with Multihead Weighers, Linear Weighers, volumetric filling systems, and auger dosing units. This integration provides accurate weight control across different product structures.
Liquid Dosing Compatibility
Integration with piston liquid dosing systems is possible for liquid and semi-liquid products. This enables precise filling in the food, cosmetics, and chemical industries.
Precision Communication Protocol
Data communication between the filling systems and the packaging machine is provided through advanced communication protocols. This structure minimizes weight deviations even at high speeds.
Rigid Support Chassis Structure
The robust platform design that supports the filling units dampens micro-vibrations that may occur during operation, allowing the weighers to perform highly precise measurements.