Uninterrupted Packaging Technology for High-Capacity Production Lines
VERA C-PS 50 Continuous Motion Vertical Packaging Machine is a VFFS (Vertical Form Fill Seal) vertical packaging machine solution developed for modern lines requiring high speed and uninterrupted production. Thanks to Continuous Motion technology, the packaging process is carried out without stopping the film flow, maximizing production capacity.
The servo-controlled moving jaw system operates in synchronization with the packaging film and performs the sealing process continuously. This structure enables strong and uniform seal integrity without stopping the film flow. As a result, package form is preserved even at high speeds, and production stability is maintained in a sustainable manner.
With its fully compatible structure for modular filling systems, VERA C-PS 50 offers high speed and precise weight control across different product groups. This architecture, which can be integrated with multihead weighers, linear weighers, and volumetric filling systems, creates a flexible and efficient packaging infrastructure for manufacturers across different industries.
Thanks to its robust mechanical infrastructure and advanced control technology, maximum production capacity is achieved in modern packaging lines, while packaging waste is minimized and long-term, sustainable operational performance is obtained.
Packable Products
Powdered sugar, salt, detergents, legumes, nuts, dried fruit, coffee, confectionery, tea, spices, frozen food products, pet food, cat litter, crop protection products, fertilizers, construction chemicals, and similar granular, powder, or piece-form products.
Key Advantages
Continuous Motion Packaging Technology
The packaging system operating with the continuous motion principle eliminates time losses caused by stop-start cycles and enables much higher packaging speeds.
Maximum Production Capacity
Thanks to the servo-controlled sealing system operating without stopping the film flow, the number of packs per minute increases significantly compared to conventional intermittent systems.
Universal Product Compatibility
High-stability packaging can be achieved across a wide range of products, from legumes to nuts, from frozen foods to powder products and construction chemicals.
Modular Filling System Integration
Its flexible architecture, capable of operating in synchronization with multihead weighers, linear weighers, auger, and volumetric filling systems, enables high-speed production across different product types.
High-Strength Body
The machine’s main load-bearing body is designed as a steel construction resistant to heavy-duty operating conditions and is coated with electrostatic powder paint. This structure provides high mechanical durability during long-term use and ensures stable operating performance on the production line.
Food-Safe Components
All surfaces, hoppers, and collar tube assemblies that come into contact with the product are made of AISI 304 quality stainless steel. This hygienic structure ensures full compliance with food safety standards and creates a safe and clean working environment in production processes.
Maximum Stability and Precision
The rigid machine chassis and solid mechanical structure minimize vibrations that may occur during operation. As a result, long-term stable performance is achieved in both filling and packaging operations.
Ergonomic and Open Design
The machine’s open and accessible design allows operators to easily reach internal mechanisms. This enables cleaning, maintenance, and service operations to be carried out quickly.
Smart Protection and Easy Cleaning
Critical areas of the machine chassis are designed in accordance with food safety standards, and its smooth surface structure prevents dust and bacterial accumulation. This design facilitates cleaning and improves hygiene levels.
Practical Packaging Changeover
The film splicing unit and pneumatic shaft system allow quick replacement of the packaging film roll. This reduces roll change time and minimizes downtime on the production line.
CE Compliance
The machine is equipped with safety systems and sensor-based protection mechanisms in compliance with European Union CE directives. This structure enhances operator safety while ensuring the production process continues safely.
Continuous Motion Packaging Technology
The machine’s horizontal sealing jaw group moves downward in synchronization with the film flow and performs the sealing process on the package. This moving jaw system, operating without stopping the film flow, ensures strong and uniform seal integrity even at high speeds.
Advanced Edge Control and Auto-Centering
The Auto-Film centering system equipped with precision sensors keeps the package continuously aligned on axis, ensuring the print pattern remains perfectly centered and preventing waste caused by film shifting.
PID Temperature Stability
The independent PID-controlled temperature management system used in the vertical and horizontal sealing jaws keeps temperature fluctuations to a minimum. As a result, homogeneous and reliable sealing is achieved across different packaging films.
Vacuum Trigger Belt System
The vacuum-assisted pulling belts that grip the film precisely ensure stable film advancement. This structure preserves bag length accuracy even at high speeds.
Flexibility for Operation with or without Photocell
The integrated photocell system detects registration marks on printed packaging films and ensures that packages are cut at the correct point. In transparent or unprinted films, the encoder-based control system is activated, allowing precise adjustment of bag length.
Quick-Access Emergency Stop
Emergency stop buttons positioned at critical points of the machine immediately switch the system to safe mode in the event of any operational problem. This system ensures both operator safety and machine protection.
Active Film Roll Drive System
The independently motor-assisted reel drive structure enables controlled unwinding of the packaging film roll, reducing the load on the film pulling belts. As a result, uninterrupted and stable packaging flow is achieved even at high speeds; bag length accuracy is maintained and mechanical stability is enhanced.
Dynamic Film Management
The pressure-adjustable dancer arm and Auto-Film unwinding system keep film tension continuously under control during roll unwinding. This structure ensures stable film flow up to the final meters of the roll and prevents deviations in bag length.
Smart Safety Protocol
Safety door sensors, film-end detection, and fault detection mechanisms stop the machine immediately and provide visual alerts to the operator. This safety architecture creates a secure working environment on the production line.
Touchscreen Operator Panel
All machine functions, speed settings, and filling recipes are controlled through a user-friendly touchscreen operator panel. This simplifies operator intervention and increases operational control on the production line.
Synchronized Operating Discipline
The collar forming system, servo-controlled horizontal jaw mechanism, and pneumatic sealing jaws are coordinated by the machine software with millisecond-level precision. This synchronization preserves package form even at high speeds.
Easy Hanging and Display
Eurohole or hanging hole applications allow packages to be displayed by hanging on retail shelves. This increases product visibility and improves shelf organization.
MAP (Modified Atmosphere Packaging)
The MAP system extends product shelf life by removing oxygen from inside the package and injecting protective gas in its place.
Easy-Open V-Notch
The specially formed cut point on the package allows consumers to open the pack easily without the need for any cutting tool.
Valve Application and Feeding System
A one-way valve application system that enables the controlled release of gas inside the package in products that generate gas.
Rotary Collection Table
The rotary table unit ensures that products exiting the packaging line are collected in an orderly manner and speeds up the case-packing process.
Label Applicator Integration
Allows labels containing barcodes, campaign information, or product details to be automatically applied onto the package.
Dust Extraction System
The system vacuums product particles generated during filling, keeping the sealing jaws clean and improving hygiene levels.
Smart Coding and Traceability
Thermal Transfer Printer (TTO) integration enables high-resolution printing of production dates, batch numbers, and barcode information on the packaging.
VERA C-PS 50 has a flexible infrastructure that can be integrated with different filling systems to ensure maximum speed and weight accuracy in high-capacity packaging operations and filling processes. Thanks to Continuous Motion technology, synchronization between the filling systems and the packaging machine is maintained without interruption.
Wide Range of Filling Solutions at High Speed
The machine is designed to operate in high-speed synchronization with Multihead Weighers, Linear Weighers, volumetric filling systems, and auger dosing units.
Liquid Dosing Compatibility
Integration with piston liquid dosing systems is possible for liquid and semi-liquid products. This enables precise filling in the food, cosmetics, and chemical industries.
Precision Communication Protocol
Data communication between the filling systems and the packaging machine is provided through advanced communication protocols. This structure minimizes weight deviations even at high speeds.
Rigid Support Chassis Structure
The robust platform design that supports the filling units dampens micro-vibrations that may occur during operation, allowing the weighers to perform highly precise measurements.